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Intel and Partners Accelerating the Promise of Intelligent Factories

Intel Hikvision IIOT factory 1
Hikvision smart warehouses are equipped with newfound levels of intelligence and efficiency thanks to mobile robots and smart vision that can make near real-time decisions. (Credit: Intel/Hikvision)
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What’s New: Intel and its ecosystem partners are showcasing a wide range of interconnected and intelligent technologies to enable Industrial Internet of Things (IIoT) solutions at Hannover Messe. This includes innovative ways to leverage legacy equipment and boost automation, plus research on the challenges and complexities of today’s factories.

“In this age of rapid digital transformation, we need to reimagine manufacturing and factories as we know them. Intel, with a strong partner ecosystem, is supporting manufacturers on their journey to the intelligent factory. By providing products transforming the compute technology from the factory floor to the cloud at the edge to drive industrial process automation, Intel is empowering manufacturers to deliver on the promise of intelligent factories now.”
— Christine Boles, vice president of the Internet of Things Group and general manager for the Industrial Solutions Division at Intel

What It Means: Fueled by the IIoT, new factories are interconnected and data-driven. They are becoming more intelligent and responsive, with greater machine automation, increased machine-to-human interaction, and the ability to nimbly adjust and control all aspects of operations in near real time with advanced edge compute. These factories support collaboration among humans, machines and production systems throughout the manufacturing ecosystem.

What It Looks Like: Beckhoff Automation’s* TwinCAT Vision for quality assurance (QA) brings near real-time image processing to the factory floor to proactively detect mechanical anomalies along the production line. QA processes are streamlined, minimizing downtime and defects and increasing production. Powering the solution are high-performance Intel® Xeon® processors, which bring the requisite server-grade compute to the edge. Hikvision’s computer vision-guided robots, powered by Intel® Movidius™ Myriad™ 2 VPUs, are currently being used by both in its unmanned sorting centers and Mattel in its smart factory. These robots increase efficiencies and safety as they move products across the production line through final staging and warehouse areas.

Intel Hikvision IIOT factory 2
Logging volume and weight: With real-time warehouse analytics and an 84 percent increase in efficiency, companies are using smart vision to optimize warehouse management. (Credit: Intel/Hikvision)
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One Step Further: As factories become more digitally connected, the question arises what to do with legacy equipment, which is often custom-built and expensive and wasn’t built with IoT in mind. At Hannover, Intel and its partners are demonstrating how to evolve condition and performance monitoring of legacy machines from hands-on human intervention to an automated process. IoT solutions can optimize legacy assets and access fresh data insights. Connectivity is just the first step. Utilizing advanced software and analytics tools unlocks opportunities and enables more compute by consolidating systems at the edge and drive software-defined process automation. The EXOR* Smart Factory solution relies on this data-driven approach, utilizing scalable compute, reconfigurable hardware and workload acceleration to ensure deterministic connectivity from edge to cloud. This provides reliable remote monitoring and orchestration for industrial machines.

New Research: Intelligent factories are only as effective as the collaboration between humans and machines. Workers hunger for change and “intelligent” solutions for labor-intensive jobs, but many distrust new technology. To better understand the challenges and complexities of today’s factories, Intel’s Dr. Irene Petrick with Dr. Faith McCreary surveyed workers and leaders from manufacturing plants and factories for the report “Industry 4.0 demands the co-evolution of workers and manufacturing operations.” Petrick will discuss this research at Hannover Messe, at 10 a.m. CEST, Friday, April 27, in Hall 8, Stand D17.

Intel at Hannover Messe: Visit Intel’s booth in Hannover Exhibition Grounds Hall 6, D38, during the April 23-27 event in Germany.

More Context: Intel in the manufacturing and industrial arena.

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